In November 2024, a London homeowner faced a familiar rooftop design challenge — how to create a stylish and durable decking area over a roof terrace with just 60mm of build-up space. The project also needed to work around two existing rooflights, requiring a solution that delivered strength, stability, and a premium finish without exceeding strict height constraints.
Wallbarn’s aluminium and Thermo Bamboo decking system provided the ideal solution, combining low-profile engineering with high-performance materials to achieve an exceptional result in a restricted space. You can view the full project in detail within this Thermo Bamboo decking case study.

Solving the Height Restriction Challenge
Traditional timber substructures were not suitable due to the extremely limited build-up height. Instead, the system utilised Wallbarn’s low-profile Box Rail aluminium joists, measuring just 15mm in height while still delivering impressive rigidity and support.
These rails were installed on Mega Balance self-levelling pedestals, allowing precise height adjustment and alignment across the roof surface. The system’s intuitive design meant it could be installed quickly and efficiently, even by a DIY installer, ensuring a smooth and practical build process.

A Refined, Sustainable Decking Material
The finished surface was created using Thermo Bamboo decking, chosen for its premium appearance, sustainability, and long-term durability.
Manufactured by compressing steamed bamboo fibres under high pressure, the boards form a dense and ultra-hard material that outperforms many traditional hardwoods in stability and resistance.
Key performance benefits include:
- Class Bfl-s1 fire rating, supporting modern building standards
- Biological Class 1 “Very Durable” classification
- High resistance to warping, movement, and splitting
- Low maintenance requirements for long-term use
In addition to its performance, Thermo Bamboo is a highly sustainable material. As one of the fastest-growing renewable resources, bamboo offers an environmentally responsible alternative to tropical hardwoods, while the thermo-treatment process enhances durability without the use of harsh chemicals.

Premium Finish and Practical Design
The completed 42m² terrace now features a warm, natural finish that enhances the overall aesthetic of the property. The rich brown tones of the Thermo Bamboo boards complement the architecture and will gradually weather to an elegant silver-grey over time.
The decking sits flush with the rooflights, creating a seamless and highly functional outdoor space. The clean lines and precise detailing demonstrate how a well-designed system can transform even the most restricted areas into high-quality living environments.
A Showcase of Smart, Low-Profile Design
This project is an excellent example of how Wallbarn’s low-profile decking solutions can maximise the potential of rooftop spaces. By combining a lightweight aluminium substructure with Thermo Bamboo decking, the result is a terrace that delivers on strength, sustainability, and visual appeal.
Even with limited build-up space, the system proves that careful specification and intelligent design can achieve outstanding results.
Ready to Transform Your Roof Terrace?
If you are working with restricted build-up heights but still want a high-quality, long-lasting finish, Wallbarn’s decking systems provide the perfect solution.
Call +44 (0)20 8916 2222 or email sales@wallbarn.com to discuss your project and discover how to achieve a premium outdoor space with confidence.
